
Hydrozone Welding Machine User Guide
Hydrozon Welding Machine User Guide
In this guide, hydrozon welding machine You will learn step by step how to use it. Hydrozon welding machine You can learn all the details about its use by following the instructions. Hydrozon welding machine You can find how it works, what you need to pay attention to, the safety precautions you need to take during the welding process and many other topics in this guide.
Main Points
- Hydrozone welding machine is a device that can weld by electrolysis process.
- Hydrozone welding machine is a more environmentally friendly, safe and economical option compared to other welding methods.
- It is important to use safety precautions and protective equipment when welding with the Hydrozon welding machine .
- Welding operations performed with the Hydrozon welding machine give higher quality results compared to other methods.
- When choosing a Hydrozon welding machine, it is important to consider its features and your needs.
What is Hydrozon Welding Machine?
In this section, you will learn what a hydrozone welding machine is and how it works. The hydrozone welding machine produces hydrogen gas thanks to the caustic in the inner chamber. This hydrogen gas produced combines with the outer chamber and creates a fire that can be welded.
Benefits of Hydrozone Source
The following table summarizes the advantages of the hydrozone welding machine:
Advantages | Explanation |
---|---|
Detailed | Hydrozone welding allows you to perform a process with a more pinpoint heat. This allows you to get a more professional and detailed result. |
Trustworthy | Hydrozone welding is safer than other welding methods. No dangerous fire or harmful rays are produced. |
Easy |
The Hydrozon welding machine can be used easily and fast results can be achieved. |
Economic | Hydrozone welding machine is more economical than other welding methods. You do not need to buy any welding gas. Only water use is sufficient. |
Working Principle of Hydrozone Welding Machine
The working principle of the hydrozone welding machine is based on creating a flammable gas with the liquid in the inner chamber and the alcohol in the outer chamber and using this gas in welding processes. Electrolysis is the process of separating water using electric current. With this method, water molecules are divided into two as hydrogen and oxygen.
For the production of hydrozone, hydrogen and oxygen gases are kept in separate poles and then hydrozone gas is obtained using a special electrode. This electrode produces ozone gas by oxidizing the hydrogen gas. The obtained hydrozone gas is then used in welding processes.
"The electrolysis process produces hydrozone gas by splitting water."
Things to Consider When Using Hydrozon Welding Machine
When using a hydrozon welding machine, it is very important to pay attention to safety precautions. Below are some important information about hydrozon welding safety tips and what to pay attention to when using a hydrozon welding machine:
- Protective equipment must be used during the welding process. This equipment includes gloves, goggles and apron.
- Since Hydrozone gas has explosive properties, it is strictly forbidden to light fire, smoke or open flame during use.
- During the welding process, it is necessary to ensure that the work area is clean and tidy. Also, make sure that the surface of the material to be processed is clean to ensure that the hydrozone gas is fully applied to the welding area.
By following the safety tips mentioned above, you can use the hydrozon welding machine safely and get successful results from welding operations.
How to Weld with Hydrozon Welding Machine?
The Hydrozon welding machine is very easy to use. You can perform professional quality welding operations with the Hydrozon welding machine by following the steps below:
- Prepare the materials you will use and make sure the surfaces you will be welding on are clean.
- Check the inner and outer reservoirs of the Hydrozone welding machine and fill up the water if it is missing.
- First, turn on the main switch of the device, then turn the tap switch to position 1 and check how many amps are shown on the ammeter display. Increase the tap switch until you see 2-3 amps, which is the ideal operating range.
- Wait for the yellow light on it (the light that says gas producing) to go out (the yellow light is an indication that it is producing pressure). When the yellow light goes out, the machine is ready for use.
- Take the head that is attached to the machine and attach the needles that came with the machine to the head.
- Open the cap slowly and carefully in a clockwise direction.
- Afterwards, you can turn the gas coming out of the tip of the nozzle into fire with the help of a lighter.
- The machine is ready for use. You can start the welding process.
- After the welding process is finished, there are 2 different methods to close it. Method 1: You can safely open the nozzle all the way and extinguish the fire. Method 2: Place your thumb and index finger on the needle at the tip of the nozzle and move your fingers towards the tip (you should be careful and quick while doing this) In this way, you will cut the connection between the gas coming out of the needle tip and the fire with your fingers. The most important point to pay attention to in this part is to prevent the fire from getting into the machine (if you try to close it by reducing the gas coming out of the nozzle while the fire is burning at the needle tip, the machine will draw the fire inside and damage its internal parts).
- Even if there are experienced people in using hydrozone machines, sometimes fire can escape into the machine due to absent-mindedness. In this section, we recommend that you and the machine work healthily by installing a part called flame arrester (Valve). In this way, you can prevent problems that may occur due to absent-mindedness. If you want, you can visit our blog post titled WHY IS A FIRE ARRESTER IMPORTANT AND HOW IS IT INSTALLED?
When welding with the Hydrozon welding machine, remember to use appropriate protective equipment and take into account the recommended safety precautions. In this way, you can perform a safe and effective welding process.
What is the price of the Hydrozon welding machine?
Prices may vary depending on the brand and features. There are models for 1 person, 2 people and 4 people. To examine the Hydrozon machines in more detail, to get information about prices and to easily order, just click on the product image below.
How to choose a hydrozon welding machine?
The important point when choosing a hydrozon welding machine is your usage. The most important difference between the machines is the amount of liquid the inner chamber takes and the power. If the metals you will weld are high microns, you will need to use a stronger fire. You can choose the hydrozon welding machine that best suits your needs by comparing these features.
Also, do not forget that you should pay attention to the safety features of the hydrozone welding machine. You need to choose a model that has safety mechanisms on the machine, its operating logic is simple and understandable, easy to use, easy to carry and takes up little space.
Work Safety While Welding with Hydrozon Welding Machine
One of the most important things you should pay attention to when performing hydrozone welding operations is occupational safety. It is very important to use protective equipment during the welding process. With this equipment, it is possible to protect your skin, eyes and respiratory tract.
Here are some of the protective equipment you should use while welding:
- Heat resistant gloves
- Goggles
Another important issue when working with a hydrozon welding machine is the safety of the working environment. You should make sure that there are no fire-operated equipment in the area where you will be welding, that the working environment is ventilated and kept away from flammable and explosive materials.
Post-welding cleaning with Hidrozon Welding Machine
The most important thing you need to do after welding with the hydrozon welding machine is to clean it. This is important for the longevity of your hydrozon welding machine and also for your future welding operations.
When cleaning after welding, be sure to wear gloves, goggles and a mask. First of all, we empty the liquids in the inner and outer chambers weekly. We fill the empty inner chamber with hot water and empty it. (It is recommended to repeat this process twice.) Afterwards, the hoses connected to the machine will deform over time depending on use (a hardening and breakage may occur in the hoses due to the caustic in the inner chamber liquid). It is necessary to detect these deformed hoses and replace them at certain intervals.
For maintenance after hydrozon welding, clean the hydrozon welding machine regularly. By following these simple steps, you can extend the life of your hydrozon welding machine.
Problems and Solutions Encountered While Working with Hydrozon Welding Machine
You can use the following troubleshooting tips when working with the Hydrozon welding machine:
1- The machine is not working: Make sure that the machine is plugged in and the socket it is plugged into is working.
Check the buttons on the machine and try unplugging and plugging it in.
2- The pressure of the machine does not increase: Make sure that the inner chamber fluid is not missing or damaged. If there is no problem with the inner chamber fluid, check the hoses and nozzles. If there is an air leak in the hoses and nozzles, the pressure does not increase.
3- If there is no problem in the first 2 steps, there may be a problem with the diodes (since the diode is in the internal parts of the machine, never try to open the machine cover and change the diodes, an unconscious mistake can harm both you and your machine. Ask for help from an authorized service.)
3- The pressure of the machine is constantly increasing , the pressure indicator seems higher than it should be: The pressure switch inside may be broken. Ask for help from your authorized service.
4- The machine is overheating: Clean the machine's fans and make sure the air ducts are open.
5- The flame that should be green burns yellow or orange: Make sure that the outer chamber liquid is not missing or damaged.
6- No air coming from the nozzles: If there is no problem in the first 5 steps and still air is not coming from the nozzles, first check the needles attached to the nozzles. There should be no blockage. If there is no problem with the needles, check the nozzles.
You can think of all these processes as emergency help, if there is a problem with your machine, the definitive solution is always to get help from an authorized service.
What did I learn in this guide?
In this guide, you learned how to use the hydrozon welding machine, its advantages, working principle, work safety precautions, technical tips, cleaning methods and troubleshooting tips. You also learned about frequently asked questions and hydrozon welding machine selection.
What is a hydrozone welding machine?
Hydrozone welding machine produces hydrogen gas thanks to the caustic in the inner chamber. This hydrogen gas produced combines with the outer chamber and creates a fire that can be welded.
Why should hydrozone welding be preferred?
Hydrozone welding allows for a more environmentally friendly, healthier and more detailed welding process than other welding methods. Additionally, it can provide powerful and lasting resources.
In which applications can the hydrozone welding machine be used?
Hydrozone welding machine can be used in welding metals such as yellow, bronze, silver and gold.
What should you pay attention to with a hydrozone welding machine?
Protective equipment must be used when using a hydrozone welding machine. Equipment such as protective glasses, gloves and masks should be used to ensure personal safety during the procedure.
What is the price of hydrozone welding machine?
Prices may vary depending on brand and features. There are models such as 1-person, 2-person and 4-person. Just click here to examine hydrozone machines in more detail, to have information about prices and to order easily.
How to choose hydrozone welding machine?
The important point when choosing a hydrozone welding machine is your use. The most important difference between the machines is the amount of liquid the inner chamber holds and the power. If the metals you will boil are in high microns, you will need to use a stronger fire. By comparing these features, you can choose the hydrozone welding machine that best suits your needs.
Note that you also need to pay attention to the safety features of the hydrozone welding machine. You should choose a model that has safety mechanisms on the machine, has a simple and understandable operating logic, is easy to use, is comfortable to carry and takes up little space.